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bcd. g0201 rev. aa, 29 - apr - 201 1 page 1 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output ap plications ? telecom datacom i ndustrial equipment . features ? high efficiency over 91 % at 230 ? universal ac input voltage range: 90 - 2 64 v a c ? active p ower factor correction ? over temperature, output overvoltage , overcurrent and short circuit prot ection ? low conducted and radiated emi (en 55022 cl . a ) ? safety approval to ul/csa/en/iec60950 - 1 ? high power density design: 1 5 w/in 3 ? compact size : 2 .0 (w) x 4 .0 (l) x 1.5 (h) inch es ? rohs compliant description this is a compact and efficient series of ac - dc power suppli es suited for telecom datacom and many other applications. this family meets the international information technology safety standards with the ce - mark for the european low voltage directive (lvd). their high efficiency allows a very minimal power loss in end equipment, resulting in higher reliabi lity, ease of thermal management and regulatory approvals for an environmentally friendly end product . content 1 ordering informatio n ................................ ............ 2 2 overview ................................ ................................ ....... 2 3 absolute maximum ratings ................................ ... 3 4 environmental an d mechanical ......................... 3 5 input specifications ................................ ................ 3 5.1 input fuse ................................ ............................ 4 5.2 inr ush current ................................ ................. 4 5.3 input under - voltage ................................ ....... 4 5.4 power factor correction ........................... 4 5.5 efficiency ................................ ............................ 4 6 output specifications ................................ ............ 6 7 protection ................................ ................................ ... 8 7.1 overvoltage protection .............................. 8 7.2 current limitation ................................ ........... 8 8 power good signal ................................ .................. 9 9 electromagnetic compatibility ......................... 9 9.1 immunity ................................ ................................ 9 9.2 emission ................................ ................................ 9 10 safety / approvals ................................ ............... 10 11 mechanical ................................ .............................. 11 11.1 dimensions ................................ ....................... 11 11.2 connections ................................ ................... 12
bcd. g0201 rev. aa, 29 - apr - 201 1 page 2 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 1 ordering information product family power level dash # output s standard: 0 s - type: 1 - 9 vo - voltage rohs compliant abc 200 - 1 0 12 g 24 48 2 overview the abc2 00 - 10xx g is a hig h efficiency and high power density ac to dc power supply . it incorporates boundary conduction mode (bcm) pfc converter and soft - switching llc converter, providing increased system reliability and high efficiency. with around 1 m/ s system air cooling, ab c 200 - 1012g can delivery up to 18 0 w continuous output power , and 204w for abc200 - 1024g and abc200 - 1048g . figure 1 : abc 2 00 - 10 xx g b lock d iagram
bcd. g0201 rev. aa, 29 - apr - 201 1 page 3 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 3 absolute maximum ratings stresses in excess of the absolute maximum ratings may ca use performance degradation, adversely affect long - term reliability, and cause p ermanent damage to the supply . parameter conditions / description min nom max unit v i maxc max continuous input continuous transient, 60 ms 264 300 vac vac 4 environmental an d mechanic al parameter conditions / description min nom max unit t a ambient temperature v i min to v i max , i 1 nom , i sb nom - 1 0 +5 0 c t aext extended temp range de rat ed outpu t + 5 0 + 70 c t s storage temperature non - operational - 4 0 + 85 c dimensions w idth 50.8 mm height 36.6 mm depth 1 01.6 mm m weight 0. 2 kg 5 input specifications general condition: t a = - 1 0 5 0 c unless otherwise noted. active fan air cooling required : 200 lfm (1 m/s) parameter conditions / description min nom max uni t v i nom nominal input voltage 100 2 4 0 vac v i input voltage ranges normal operating ( v i min to v i max ) 90 264 vac i i max max input current at 90 vac input and max rating 2.75 a rms i i p inrush c urrent l imitation v i nom =115 vac , t = 25c (see figure ) v i nom =230 vac , t = 25c (see figure 4) 4 0 8 0 a p f i input frequency 47 50/60 63 hz pf power f actor n ormal input, half load and above 0.9 v i on turn - on input voltage 1) ramping up 85 87 90 vac v i off turn - off input voltage 1) ramping down 80 83 85 vac v i nom =230vac, 0. 5 ? i x nom , v x nom , t a = 25 c 89 % v i nom =230vac, 1.0 ? i x nom , v x nom , t a = 25 c 9 1 t hold hold - up time after last ac zero point, v o within regulation, v i = 115 vac, p x nom 1 0 ms 1) the power supply is provided wit h the hysteresis loop ( about 4 .5 v ) during turn - on and turn - off within the ranges.
bcd. g0201 rev. aa, 29 - apr - 201 1 page 4 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 5.1 input fuse a slow - blow 5 a i nput fuse s ( 5 20 mm) in series with l ive line inside the power supply protect s against severe defects . the fuse and a vdr form together with the input filter an effective protection against high input transients. 5.2 inrush current the ac - dc power supply exhibit s an x - capacitance of only about 1 . 0 f, resulting in a low and short peak current, when the supply is connected to the mains. the internal bulk capacitor will be charged through a ntc resistor which will limit the inrush current (see figure 2 and 3) . figure 2: inrush current, v in = 115 v ac, 9 0 ch 1 : v in ( 100 v/div) , ch 2 : i in ( 10 a/div) , figure 3: inrush current, v in = 230vac, 9 0 ch 1 : v in (2 0 0v/div) , ch2: i in ( 20 a/div) 5.3 input under - voltage if the sinusoidal input voltage stays below the input under voltage lockout threshold v i on , the supply will be inhibited. once the input voltage returns within the normal operating range, the supply will return to normal operation again. 5.4 power factor correction p ower factor correction (pfc) is achieved by controlling the input current waveform synchr onously with the input voltage. a specified pfc contr oller is implemented in the boundary conduction mode topology giving outstanding pfc results over a wide input voltage and load ranges. the input current will follow the shape of the input voltage. 5.5 effi ciency the high efficiency ( see figure 4 ) is achieved by using soft - switching llc technology with boundary conduction mode pfc topolog y minimizing switching losses. synchronous
bcd. g0201 rev. aa, 29 - apr - 201 1 page 5 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output rectifiers on the output reduce the losse s in the high current output path for abc200 - 1012g . schottky or ultra fast diode is used as rectifier in abc200 - 1024g and abc200 - 1048g because of high output voltage level. efficiency vs. output power at 230vac , abc200 - 1012g efficiency vs. output power at 230vac , abc200 - 1024g e ffi ciency vs. output power at 230vac , abc200 - 1048g figure 4. efficiency c urves 70 75 80 85 90 95 0 50 100 150 200 po (w) efficiency [%] 70 75 80 85 90 95 0 50 100 150 200 po [w] efficiency [%] 70 75 80 85 90 95 0 50 100 150 200 po [w] efficiency [%]
bcd. g0201 rev. aa, 29 - apr - 201 1 page 6 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 6 output specifications general condition: t a = - 1 0 +5 0 c unless otherwise noted. active fan air cooling required: 200 lfm (1 m/s) note s : waveforms are taken from ab c200 - 1012g. parameter conditions / description min nom max unit main output v o v o nominal output voltage 0.5 ? i o , t amb = 25 c , abc200 - 1012g 12.0 vdc abc200 - 1024g 2 4 .0 abc200 - 1048g 48 .0 v o set output setpoint accuracy 0.5 ? i o , t amb = 2 5 c abc200 - 1012g 11.95 12.05 v dc abc200 - 1024g 23.90 24.10 abc200 - 1048g 47.80 48.20 p o nominal output power abc200 - 1012g 18 0 w abc200 - 1024g 204 w abc200 - 1048g 204 w i o nominal output current abc200 - 1012g 13 15 a dc abc200 - 1024g 7.5 8.5 a dc abc200 - 1048g 3.5 4.25 a dc v o ripple output ripple & noise v o nom , i o nom , 20 mhz bw abc200 - 1012g 1 20 mv abc200 - 1024g 24 0 mv abc200 - 1048g 48 0 mv d v o load regulation v i = v i nom , 0 - 100 % i o nom , abc200 - 1012g 60 1 20 mv abc200 - 1024g 12 0 240 mv abc200 - 1048g 24 0 480 mv d v i line line regulation v i =v i min v i max , abc200 - 1012g 12 120 mv abc200 - 1024g 24 240 mv abc200 - 1048g 96 480 mv d v dyn dynamic load regulation i o = 50% i o nom , i o = 5 0 100% i o max , d i o /d t = 1 a/s, recovery within 5 % of v o nom abc200 - 1012g 0.6 v dc abc200 - 1024g 1.2 v dc abc200 - 1048g 2.4 v dc t rec recovery time abc200 - 10xxg 2 ms t delay turn on delay time see figure 5 and figure 6 0 1 .5 2 .5 sec t ris e rise time v o = 1090% v o nom (see figure 10 ) 2 0 ms note: for abc200 - 1048g, maximum rise time is 30ms c load capacitive loading t amb = 25 c abc200 - 1012g 33 00 f f f
bcd. g0201 rev. aa, 29 - apr - 201 1 page 7 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output figure 5 : turn - on ac line 115 vac, full load ( 5 00 ms/div) ch1 : v o ( 3 v/div) ch 2 : vin ( 23 0 v/div) figure 6 : turn - on ac line 230 vac, full load ( 5 00 ms/div) ch1 : v o ( 3 v/div) ch 2 : vin ( 35 0 v/div) figure 7 : turn - off ac line 115 vac, full load ( 1 0 ms/div) ch1 : v o ( 3 v/div) ch 2 : vin ( 230 v/d iv) figure 8 : ac drop out 1 0 ms ( 50 ms/div) ch1 : v o ( 3 v/div) ch 2 : v in (2 50 v/div) figure 9 : ac drop out 30 ms ( 5 0 ms/div) , v o restart ch1: v o ( 3 v/div) ch 2 : vin (2 5 0 v/div) figure 10: v o rise time at 115vac ch1 : v o ( 2 v/div)
bcd. g0201 rev. aa, 29 - apr - 201 1 page 8 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output figure 11: load tran sient v o , 7.5a to 15 a ( 20 0 u s/div) , ch 1 : i o ( 5 a /div) ch 2 : v o ( 200 mv /div) figure 1 2 : load transient v o , 15a to 7 a ( 20 0 u s/div) ch 1 : i o ( 5 a /div) ch 2 : v o ( 200 mv /div) 7 protection parameter conditions / description min nom max unit i f u se input fuses rating not user accessible, time lag characteristic 5 .0 a v o ov ov trigger point abc200 - 1012g 1 4.0 15.0 1 6.0 vdc abc200 - 1024g 28.0 30.0 32.0 vdc abc200 - 1012g 53.0 55.0 57.0 vdc i o lim current limit v i > 90 vac, - 10 c < t a < 5 0 c abc200 - 1012g 18.0 a abc200 - 1024g 9.0 a abc200 - 1048 g 4.5 a t sd t emperature on heat sinks automatic shut - down 1 0 5 c 7.1 overvoltage protection the ac - dc power supply provide s a fixed threshold overvoltage (ov) protection implemented wi th a hw comparator. once an ov condition has been trigger ed, the supply will shut down and latch the fault condition . the latch can be un locked by disconnecting the supply from the ac mains only . 7.2 current limitation the main output current limitation will decrease with linear derating to 50% at 70 oc if the ambient (inlet) temperature increases beyond 5 0 c (see figure 13 ) . figure 1 3: output current capacity d erating
bcd. g0201 rev. aa, 29 - apr - 201 1 page 9 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 8 power good s ignal the out - ok output gives a status indication of the converter and t he output voltages. it can be used for control functions such as data protection, central system monitoring or as a part of a self - test ing system. connecting the out - ok as shown in f igure 14 , vok <1.0 v indicates the output voltage(s) of the converter are within the range . note: using the potentiometer, the monitor level tracks the programmed output voltage. in an error condition, if the output voltage is out of range due to overload or an external over voltage, vok will approach vp. the output is formed by an npn transistor. the signal is isolated from the output. figure 14 : power good s ignal 9 electromagnetic compatibility 9.1 immunity note: most of the immunity requirements are derived from en 55024:1998/a2:2003 . test standard / description criteria esd contact discharge en 61000 - 4 - 2, level 2 a rf susceptibility en 61000 - 4 - 3, level 3 a fast transient/ burst en 61000 - 4 - 4, l evel 3 b surge en 61000 - 4 - 5 , class 3 b rf conducted immunity en 61000 - 4 - 6, class 3 a voltage dips and interruptions en 61000 - 4 - 11 c magnetic fields en 61000 - 4 - 8 , level 3 a 9.2 emission test standard / description criteria conducted emission en55022 / cispr 22: 0.15 30 mhz, qp and avg, s ingle unit class a radiated emission en5502 2 / cispr 22: 30 mhz 1 ghz, qp, single unit cl ass a harmonic e missions iec61000 - 3 - 2, vin = 100 vac/ 60 hz, 100% load class a iec61000 - 3 - 2, vin = 240 vac/ 50 hz, 100% load class a voltage fluctuation and flicker en61000 - 3 - 3 pass
bcd. g0201 rev. aa, 29 - apr - 201 1 page 10 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 10 safety / approvals maximum electric strength testing is performed i n the factory according to iec/en 60950, and ul 60950. input - to - output electric strength tests should not be repeated in the field. power - one will not honor any warranty claims resulting from electric strength field tests. parameter description / conditio ns min nom max unit agency approvals ul 60950 - 1 second edition csa - c22.2 no. 60950 - 1 - 0 3 second edition iec 60950 - 1:2005 en 60950 - 1:2006 ce mark for lvd cb approval approved by independent body (see ce declaration) insulation safety rating input / c ase basic input / output reinforced output / c ase functional creepage / clearance primary (l/n) to protective earth (pe) according to safety standard mm primary to secondary mm electrical strength test input to case 2.121 kv dc input to output 4. 2 kv dc output and signals to case 500 v dc
bcd. g0201 rev. aa, 29 - apr - 201 1 page 11 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 11 mechanic al 11.1 dimensions figure 15 : side view 1 figure 16 : top view figure 17 : side view 2 figure 2 8: front view note: pictures for mechanical dimension is t aken from abc200 - 1012g. note: a 3d step file of the power supply casing is available on request. air flow direction air flow direction
bcd. g0201 rev. aa, 29 - apr - 201 1 page 12 / 12 www.power - one.com abc200 - 10xx g data sheet 12vdc , 24vdc, 48vdc output 11.2 connections connector mating parts(molex or equivalent): copyright ? 2010 power - one inc. all rights reserved. words and logos that are identified as trademarks and/or service marks are, unless noted otherw ise, the trademarks and service marks of power - one inc. in the u.s. and other countries. all other product o r service names are the property of their respective holders. power - one products are protected under numerous u.s. and foreign patents and pending applications, maskwork rights, and copyrights. power - one reserves the right to make changes to any products a nd services at any time without notice. power - one assumes no responsibility or liability arising out of the application or use of any information, product, or service described herein except as expressly agreed to in writing by power - one inc. 1. nuclear an d medical applications - power - one products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written conse nt of the respective divisional president of power - one, inc. 2. technical revisions - the appearance of products, including safety agency certifications pictured on labels, may change depending on the date manuf actured. specifications are subject to change without notice. pin name description input j1 j1 - 1 live ac input live j1 - 2 na na j1 - 3 neutral ac input neutral output j2 pin 1 - 3(insider row) - vo +12v / +24v / +48v output return pin 4 - 6(outside row) +vo +12v / +24v / +48v output signal j3 j3 - 1 power good rtn power ok signal output return j3 - 2 power good power ok signal output j3 - 3 vo sense + main output positive sense j3 - 4 vo sense - main output negative sense connector housing crimp terminal wire gauge j1 09 - 50 - 30 3 1 08 - 50 - 0105 awg # 18 j2 39 - 01 - 2 06 5 44476 - 3112 awg # 16 j3 22 - 01 - 3047 08 - 50 - 0113 awg #22 - 30 ground 01 - 90020001 awg#18

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